Alamo Lawn Mower 02986941C User Manual

BOOM ARM MOWER

Published 11/08

Part No. 02986941C

OPERATOR’S MANUAL

ALAMO INDUSTRIAL^®

1502 E. Walnut

Seguin, Texas 78155

830-372-3551

Email: [email protected]

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Table of Contents

SAFETY SECTION ...............................................................................................................1 -1

General Safety Instructions and Practice s ..........................................................................................................1 -2

Operator Safety Instructions and Practices ........................................................................................................1 -3

Connecting & Disconnecting Implement Safety Instructions & Practices ...........................................................1 -5

Equipment Operation Safety Instructions and Practices.....................................................................................1 -6

Maintenance and Service Safety Instructions and Practices ............................................................................1 -12

Transporting Safety Instructions and Practices ................................................................................................1 -14

Concluding Safety Instructions and Practices...................................................................................................1 -16

Decal Location ..................................................................................................................................................1 -17

Decal Descriptio n ..............................................................................................................................................1 -26

Federal Laws and Regulations .........................................................................................................................1 -40

INTRODUCTION SECTION..................................................................................................2 -1

OPERATION SECTIO N ........................................................................................................3 -1

OPERATOR REQUIREMENT S ..........................................................................................................................3 -3

TRACTOR REQUIREMENTS.............................................................................................................................3 -4

ROPS and Seat Belt ...........................................................................................................................................3 -4

Operator Thrown Object Protection ....................................................................................................................3 -4

Tractor Lighting and SMV Emblem .....................................................................................................................3 -5

Tractor Ballas t .....................................................................................................................................................3 -6

GETTING ON AND OFF THE TRACTOR ..........................................................................................................3 -6

Boarding the Tractor ...........................................................................................................................................3 -7

Dismounting the Tractor......................................................................................................................................3 -7

STARTING THE TRACTOR ...............................................................................................................................3 -8

CONNECTING ATTACHING HEADS TO THE BOOM.......................................................................................3 -9

Connecting Mower Head Hydraulics...................................................................................................................3 -9

PRE-OPERATION INSPECTION AND SERVIC E ............................................................................................3 -10

Tractor Pre-Operation Inspection/Service.........................................................................................................3 -11

Boom Unit Pre-Operation Inspection and Service ............................................................................................3 -11

Cutting Component Inspection..........................................................................................................................3 -21

Blade Bolt Inspection ........................................................................................................................................3 -22

OPERATING THE BOOM JOYSTICK CONTROL............................................................................................3 -23

Mower Head Power ..........................................................................................................................................3 -24

Swing ................................................................................................................................................................3 -25

Lift .....................................................................................................................................................................3 -26

Dipper ...............................................................................................................................................................3 -27

Tilt .....................................................................................................................................................................3 -28

Door .................................................................................................................................................................3 -29

DRIVING THE TRACTOR AND IMPLEMEN T ..................................................................................................3 -30

Starting the Tractor ...........................................................................................................................................3 -31

Brake and Differential Lock Setting...................................................................................................................3 -32

Driving the Tractor and Boom ...........................................................................................................................3 -33

OPERATING THE BOOM UNIT AND ATTACHED HEAD ...............................................................................3 -34

Foreign Debris Hazards/Overhead Obstructions ..............................................................................................3 -35

Operating Speed and Ground Speed ...............................................................................................................3 -36

Operating the Attached Mower Head s ..............................................................................................................3 -37

Shutting Down the Attached Hea d ....................................................................................................................3 -41

TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ................................................................................3 -42

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TRANSPORTING THE TRACTOR AND IMPLEMENT ....................................................................................3 -42

Transporting on Public Roadways ....................................................................................................................3 -44

Hauling the Tractor and Implement...................................................................................................................3 -46

TROUBLESHOOTING GUIDE .........................................................................................................................3 -48

MAINTENANCE SECTION...................................................................................................4 -1

LUBRICATION INFORMATION..........................................................................................................................4 -2

HYDRAULIC OIL, FILTERS, AND COMPONENTS ...........................................................................................4 -3

BLADE S ..............................................................................................................................................................4 -4

HARDWAR E .......................................................................................................................................................4 -5

PROPER TORQUE FOR FASTENERS .............................................................................................................4 -6

SERVICE OF SPINDLE HOUSING (FIGURE Mnt-0006 )...................................................................................4 -7

START UP PROCEDURE ................................................................................................................................4 -10

TIMBER CAT HEAD .........................................................................................................................................4 -11

BUZZBAR HEAD ..............................................................................................................................................4 -12

FLAIL AXE HEAD .............................................................................................................................................4 -15

Grass Flail Head ...............................................................................................................................................4 -16

General Information on Flail Mower Vibration...................................................................................................4 -19

SPINDLE SERVICE PROCEDURE 02960553B and 02960553 C ....................................................................4 -21

CLEANING........................................................................................................................................................4 -22

INSPECTIO N ....................................................................................................................................................4 -22

ASSEMBLY.......................................................................................................................................................4 -22

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SAFETY SECTION

Safety Section 1-1

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SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to

the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and

observing certain precautions. The first section of this manual includes a list of Safety Messages that, if

followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety

Messages before assembling, operating or servicing this Implement. This equipment should only be operated

by those persons who have read the manual, who are responsible and trained, and who know how to do so

responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this

manual and on decals which are attached to the equipment. The Safety Alert Symbol means:

“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word

are intended to warn the owner/operator of impending hazards and the degree of possible injury

faced when operating this equipment.

Practice all usual and customary safe working precautions and above all---remember safety is

up to YOU. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR

VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH

OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR

INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in

damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or

repair.^(SG-1)

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in the

Safety Messages. Always use good common sense to avoid hazards. ^(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las

medidas de seguridad. ^(SG-3)

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit

chemicals known to the state of California to cause cancer and birth defects or other

reproductive harm. ^(SG-30)

MACHETE 2 11/08

Safety Section 1-2

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SAFETY

Battery posts, terminals and related accessories contain lead and lead compounds,

chemicals known to the state of California to cause cancer, birth defects or other

reproductive harm. ^(SG-31)

Operator Safety Instructions and Practices

Never operate the Tractor or Implement until you have read and

completely understand this Manual, the Tractor Operator’s Manual, and

each of the Safety Messages found in the Manual or on the Tractor and

Implement. Learn how to stop the tractor engine suddenly in an

emergency.

Never allow inexperienced or untrained personnel to

operate the Tractor and Implement without supervision. Make sure the

operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety

shoes, safety glasses, and proper hearing protection at all times for

protection from injury including injury from items that may be thrown by

the equipment. ^(SG-16)

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE

PERMANENT HEARING LOSS! Tractors with or without an Implement

attached can often be noisy enough to cause permanent hearing loss.

We recommend that you always wear hearing protection if the noise in

the Operator’s position exceeds 80db. Noise over 85db over an

extended period of time will cause severe hearing loss. Noise over 90db

adjacent to the Operator over an extended period of time will cause

permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, and other such sources close to the

ear] is cumulative over a lifetime without hope of natural recovery. ^(SG-I7)

Always read carefully and comply fully with the manufacturer’s

instructions when handling oil, solvents, cleansers, and any other

chemical agent. ^(SG-22)

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement

and possible serious injury or death. ^(SG-24)

MACHETE 2 11/08

Safety Section 1-3

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SAFETY

Never allow children to play on or around Tractor or Implement. Children can slip or fall off

the Equipment and be injured or killed. Children can cause the Implement to shift or fall

crushing themselves or others. ^(SG-25)

NEVER use drugs or alcohol immediately before or while operating the

Tractor and Implement.

alertness and coordination and therefore affect the operator’s ability to

operate the equipment safely. Before operating the Tractor or

Drugs and alcohol will affect an operator’s

Implement, an operator on prescription or over-the-counter medication

must consult a medical professional regarding any side effects of the

medication that would hinder their ability to operate the Equipment safely.

NEVER knowingly allow anyone to operate this equipment when their

alertness or coordination is impaired. Serious injury or death to the

operator or others could result if the operator is under the influence of

drugs or alcohol. ^(SG-27)

Prolonged operation may cause operator boredom and fatigue affecting safe operation.

Take scheduled work breaks to help prevent these potentially impaired operating

conditions. Never operate the Implement and Tractor in a fatigued or bored mental state

which impairs proper and safe operation. ^(SG-32)

Use extreme caution when getting onto the Implement to perform repairs, maintenance and

when removing accumulated material. Only stand on solid flat surfaces to ensure good

footing. Use a ladder or raised stand to access high spots which cannot be reached from

ground level. Slipping and falling can cause serious injury or death. ^(SG-33)

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and

hose connections. Relieve hydraulic pressure before performing maintenance or repairs.

Use gloves and eye protection when servicing hot components. Contact with a hot surface

or fluid can cause serious injury from burns or scalding. ^(SG-34)

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a

mechanical or Tractor control failure occur while operating, immediately shut down the

Tractor and perform repairs before resuming operation. Serious injury and possible death

could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection

when servicing hot components. Contact with a hot surface or fluid can cause serious injury

from burns or scalding. ^(SG-38)

The rotating parts of this machine continue to rotate even after the Tractor has been turned

off. The operator should remain in his seat for 60 seconds after the brake has been set, the

PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. ^(SBM-5)

“Wait a minute...Save a life!”

MACHETE 2 11/08

Safety Section 1-4

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SAFETY

Do not put hands or feet under mower decks. Blade Contact can result

in serious injury or even death.

Stay away until all motion has

stopped and the decks are securely blocked up. ^(SFL-2)

Do not put hands or feet under mower decks. Blade Contact can result

in serious injury or even death. Stay away until all motion has stopped

and the decks are securely blocked up. ^(SGM-9)

Do not put hands or feet near the cutter bar. Blade contact can result

in serious injury. Stay away until all motion has stopped and the

mower is securely blocked up. ^(SSM-1)

Do not operate the implement while wearing loose fitting clothing. Entanglement of the

clothing with the rotating elements can result in serious injury or even death. Stay clear of

all rotating elements at all times. (SSP-3)

Connecting & Disconnecting Implement Safety Instructions & Practices

Each Rear Wheel must have a minimum of 1500 pound contact with the

surface to prevent lateral instability and possible tip-over which could

result in serious bodily injury or even death. Widen the wheel tread and

add weights if needed. Refer to the mounting instructions or call Customer Service if you

need assistance with Couterweight Procedure. ^(SBM-11)

Do Not attempt to raise or lower the boom or mower head unless the Implement is securely

attached to the Tractor. The Implement could tip over and cause equipment damage and

possible serious injury or death. Do Not use the boom controls to assist in installing the

implement on the tractor. Raise or Lower the boom and mower head only while seated in the Tractor

operator’s seat with the seat belt securely fastened. Inadvertent contact with the boom controls could allow a

component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even

death. ^(SBM-23)

MACHETE 2 11/08

Safety Section 1-5

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SAFETY

Equipment Operation Safety Instructions and Practices

Never leave the Tractor and Implement unattended while the Implement is in the lifted posi-

tion. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of

unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor,

lower the stand and put the retaining pin securely in place, or put a secure support under the A-Frame. Lower

the implement carefully to the ground. Do not put hands or feet under lifted components. ^(S3PT-1)

This Implement is wider than the Tractor. Be careful when operating or transporting this

equipment to prevent the Implement from running into or striking sign posts, guard rails,

concrete abutments or other solid objects. Such an impact could cause the Implement and

Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.

Never allow the Implement to contact obstacles. ^(S3PT-12)

Use extreme caution when raising the Mower head. Stop the Blades from turning when the

Mower Head is raised and passersby are within 100 yards. Raising the Mower head

exposes the Cutting Blades which creates a potentially serious hazard and can cause

serious injury by objects thrown from the Blades or by contact with the Blades. ^(SBM-2)

Never Leave the mower unattended while the head is in the raised

position. The mower could fall causing serious injury to anyone who

might inadvertently be under the mower^{. (SBM-4)}

Always keep a careful lookout and use extreme care when working

around overhead obstructions. Never allow the Mower head or boom

within 10 feet of any power line. When working close to overhead

power lines consult your electric company for a safe code of operation.

(SBM-7)

The center of Gravity of Tractors equipped with a Rear-Mounted Boom

Mower is shifted to the rear and removes weight from the front wheels.

Add front ballast until at least 20% of the tractors weight is on the front

wheels to prevent rearing up, loss of steering control, and possibly

injury. ^(SBM-10)

The Mower shaft speed must not - UNDER ANY CIRCUMSTANCES - exceed 1800 RPM.

(SBM-15)

Use extreme care and Safety Awareness when using the boom mower head to mulch loose

brush or wood that has fallen on the ground from overhead trimming. DO NOT mulch this

debris if bystanders, vehicles, livestock or buildings are within 300 feet of the mower. This

cut debris can be thrown at great velocities and could result in serious injury or even death. ^(SBM-17)

Do not back up this implement when the boom or mower head is extended. Backing could

damage the machine or its components. ^(SBM-19)

MACHETE 2 11/08

Safety Section 1-6

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SAFETY

Follow these guidelines to reduce the risk of equipment and

grass fires while operating, servicing, and repairing the Mower

and Tractor:

-Equip the Tractor with a fire extinguisher in an accessible

location.

-Do Not operate the Mower on a Tractor with an underframe

exhaust.

-Do Not smoke or have an open flame near the Mower and

Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Do Not attempt to mow or place the mower head close to

burning debris.

-Never allow clippings or debris to collect near drivelines,

gearboxes or hydrualic componts such as valves, tanks,

pumps and motors. Periodically shut down the Tractor and

Mower and clean clippings and collected debris from the

mower deck. ^(SBM-20)

Do not operate Mower if excessive vibration exists.

Shut down PTO and the Tractor

engine. Inspect the Mower to determine the source of the vibration. If Mower blades are

missing or damaged replace them immediately.

Do not operate the mower until the

blades have been replaced and the Mower operates smoothly. Operating the Mower with excessive vibration

can result in component failure and broken objects to be thrown outward at very high velocities. To reduce the

possibility of property damage, serious injury, or even death, never allow the Mower to be operated with

blades missing. (SFL-4)

MACHETE 2 11/08

Safety Section 1-7

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SAFETY

Flail Mowers are capable under adverse conditions of throwingobjects

for great distances (100 yards or more) and causing seriousinjury or

death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good,

workablecondition;

-Mower sections

or Wings are running close to and parallel to the ground

withoutexposed Blades;

-Passerby are outside the existing thrown-object zone;-All areas have been thoroughly

inspected and all foreign material such as rocks, cans, glass, and general debris has

been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could

bestruck by the blades, the area should be: inspected and large debris removed, mowed

atan intermediate height, inspected, closely with any remaining debris being removed,

andmowed again at desired final height. (This will also reduce power required to

mow,reduce wear and tear on the Mower drivetrain, spread cut material better,

eliminatestreaking, and make the final cut more uniform.) ^(SFL-6)

Operate this Equipment only with a Tractor equipped with an approved roll-

over-protective system (ROPS). Always wear seat belts. Serious injury or

even death could result from falling off the tractor--particularly during a turnover

when the operator could be pinned under the ROPS. ^(SG-7)

BEFORE leaving the tractor seat, always engage the brake and/or set

the tractor transmission in parking gear, disengage the PTO, stop the

engine, remove the key, and wait for all moving parts to stop. Place the

tractor shift lever into a low range or parking gear to prevent the tractor

from rolling. Never dismount a Tractor that is moving or while the engine

is running. Operate the Tractor controls from the tractor seat only. ^(SG-9)

Never allow children or other persons to ride on the Tractor or Implement.

Falling off can result in serious injury or death. ^(SG-10)

Never allow children to operate, ride on, or come close to the Tractor or

Implement. Usually, 16-17 year-old children who are mature and

responsible can operate the implement with adult supervision, if they

have read and understand the Operator’s Manuals, been trained in

proper operation of the tractor and Implement, and are physically large

enough to reach and operate the controls easily. ^(SG-11)

MACHETE 2 11/08

Safety Section 1-8

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SAFETY

Do not mount the Tractor while the tractor is moving. Mount the Tractor

only when the Tractor and all moving parts are completely stopped. ^(SG-12)

Start tractor only when properly seated in the Tractor seat. Starting a

tractor in gear can result in injury or death. Read the Tractor operators

manual for proper starting instructions. ^(SG-13)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and

fuel are explosive and their presence could present a hazard. Do not

check for leaks with your hand! High-pressure oil streams from breaks in

the line could penetrate the skin and cause tissue damage including

gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and

remove all hydraulic pressure. Wear oil impenetrable gloves, safety

glasses and use Cardboard to check for evidence of oil leaks. If you

suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil

does penetrate the skin, have the injury treated immediately by a

physician knowledgeable and skilled in this procedure. (SG-15)

Never run the Tractor engine in a closed building or without adequate ventilation. The

exhaust fumes can be hazardous to your health. ^(SG-23)

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause

Implement driveline or blade failures resulting in serious injury or death. ^(SG-26)

Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat

with the seat belt securely fastened around you. Inadvertent movement of the Tractor or

Implement may cause serious injury or death. ^(SG-29)

In case of mechanical difficulty during operation, place the transmission in the park

position, set the parking brake, shut down all power, including the PTO and the engine and

remove the key. Wait until all rotating motion has stopped before dismounting. ^(SG-39)

MACHETE 2 11/08

Safety Section 1-9

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SAFETY

Do Not operate this equipment in areas where insects such as bees may attack you and/or

cause you to lose control of the equipment. If you must enter in such areas, use a tractor

with an enclosed Cab and close the windows to prevent insects from entering. If a tractor

cab is not available, wear suitable clothing including head, face, and hand protection to

shield you from the insects. Attacking insects can cause you to lose control of the tractor,

which can result in serious injury or death to you or bystanders. Never dismount a moving

tractor. (SG-40)

Mow only in conditions where you have clear visibility in daylight or with adequate artificial

lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least

100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can

clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions,

power lines, debris and foreign objects. If you are unable to clearly see these type of items

discontinue mowing. ^(SGM-1)

There are obvious and hidden potential hazards in the operation of this

Mower. REMEMBER! This machine is often operated in heavy brush

and in heavy weeds. The Blades of this Mower can throw objects if

shields are not properly installed and maintained. Serious injury or even death may occur

unless care is taken to insure the safety of the operator, bystanders, or passersby in the

area. Do not operate this machine with anyone in the immediate area. Stop mowing if

anyone is within 100 yards of mower. ^(SGM-2)

The rotating parts of this machine have been designed and tested for rugged use.

However, the blades could fail upon impact with heavy, solid objects such as metal guard

rails and concrete structures. Such impact could cause the broken objects to be thrown

outward at very high velocities. To reduce the possibility of property damage, serious

injury, or even death, never allow the cutting blades to contact such obstacles. ^(SGM-4)

Extreme care should be taken when operating near loose objects such

as gravel, rocks, wire, and other debris. Inspect the area before

mowing. Foreign objects should be removed from the site to prevent

machine damage and/or bodily injury or even death. Any objects that cannot be removed

must be clearly marked and carefully avoided by the operator. Stop mowing immediately if

blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is

balanced before resuming mowing. ^(SGM-5)

Many varied objects, such as wire, cable, rope, or chains, can become entangled in the

operating parts of the mower head. These items could then swing outside the housing at

greater velocities than the blades. Such a situation is extremely hazardous and could result

in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like

object from the site. Never allow the cutting blades to contact such items. ^(SGM-6)

MACHETE 2 11/08

Safety Section 1-10

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SAFETY

Mow at the speed that you can safely operate and control the tractor and mower. The

correct mowing speed depends on terrain condition and grass type, density, and height of

cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds

when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when

debris and foreign objects are to be avoided. ^(SGM-7)

Avoid mowing in reverse direction when possible. Check to make sure there are no

persons behind the mower and use extreme care when mowing in reverse. Mow only at a

slow ground speed where you can safely operate and control the tractor and mower.

Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-8)

Do not mow with two machines in the same area except with Cab tractors with the windows

closed. ^(SGM-11)

Follow these guidelines to reduce the risk of equipment and grass fires

while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes.

Periodically shut down the Tractor and Mower and clean clippings and collected debris from

the mower deck. ^(SGM-12)

The Mower is designed for certain mowing applications and is rated to cut up to a specific

size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this

mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-

vegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower

in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause

Mower component damage and equipment failure resulting in possible serious injury or death. ^(SGM-14)

Never leave the Implement and Power Unit unattended while the Implement is in the raised

position. Accidental operation of a lifting lever or a hydraulic failure may cause the

implement to suddenly fall causing serious injury or possible death to anyone who might

inadvertently be under the Implement. Lower the implement carefully to the ground. Do not

put hands or feet under lifted components. ^(SPU-3)

MACHETE 2 11/08

Safety Section 1-11

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SAFETY

Do not let the Blades turn when the Mower Deck is raised for any

reason, including clearance or for turning. Raising the Mower deck

exposes the Cutting Blades which creates a potentially serious hazard

and could cause serious injury or even death from objects thrown from the Blades. ^(SRM-7)

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields

are is installed when using PTO-driven equipment. Always replace any

shield if it is damaged or missing. ^(S3PT-8)

Always disconnect the main PTO Driveline from the Tractor before performing service on

the Implement. Never work on the Implement with the tractor PTO driveline connected and

running. Rotating Parts, Blades or Drivelines could turn without warning and cause

immediate entanglement, injury or death. ^(S3PT-11)

Never interfere with factory-set hydraulic calibrations. Any change in calibration could

cause a failure of the equipment and may result in injury. ^(SBH-13)

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.

Place the Mower Head on the ground or securely supported on blocks or stands, disengage

the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times

to relieve pressure prior to starting any maintenance or repair work. ^(SBM-6)

Always disconnect the wire leads from the mower pump solenoid

before performing service on the Tractor or Mower. Use caution when

working on the Tractor or Mower. Tractor engine must be stopped

before working on Mower or Tractor. The Mower Blades could inadvertently be turned on

without warning and cause immediate dismemberment, injury or death. ^(SBM-12a)

All Safety Shields, Guards and Safety devices including (but not

limited to) - the Deflectors, Chain Guards, Steel Guards,

Gearbox Shields, PTO integral shields , and Retractable Door

Shields should be used and maintained in good working condition. All safety

devices should be inspected carefully at least daily for missing or broken

components. Missing, broken, or worn items must be replaced at once to reduce

the possibility of injury or death from thrown objects, entanglement, or blade

contact. ^(SBM-18)

MACHETE 2 11/08

Safety Section 1-12

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SAFETY

DO NOT allow any person under a raised boom or mower head unless

it is securely locked up or supported. DO NOT approach the

Implement unless the Tractor is turned off and all motion has ceased.

Never work under the frame work, or any lifted component unless the implement is

securely supported or blocked up. Inadvertent contact with the controls could allow a

component to fall. A sudden or inadvertent fall by any of these components could cause

serious injury or even death. ^(SBM-22)

Always maintain the safety signs in good readable condition. If the safety signs are missing,

damaged, or unreadable, obtain and install replacement safety signs immediately. ^(SG-5)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this

Implement, any of its components or any Implement function. ^(SG-8)

Never work under the Implement, the framework, or any lifted

component unless the Implement is securely supported or blocked up

to prevent sudden or inadvertent falling which could cause serious

injury or even death. ^(SG-14)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in

motion or while tractor engine is running. ^(SG-20)

Periodically inspect all moving parts for wear and replace when

necessary with authorized service parts. Look for loose fasteners, worn

or broken parts, and leaky or loose fittings. Make sure all pins have

cotter pins and washers. Serious injury may occur from not maintaining

this machine in good working order. ^(SG-21)

Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If

fuel is spilled, move machine away from the area of the spill and avoid creating any source

of ignition until the gasoline has evaporated. ^(SG-28)

MACHETE 2 11/08

Safety Section 1-13

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SAFETY

Perform service, repairs and lubrication according to the maintenance section. Ensure the

unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are

properly torqued. Failure to properly service, repair and maintain this Implement in good

operating condition could cause component failure and possible serious injury or even

death. ^(SG-35)

Use caution and wear protective gloves when handling sharp objects such as blades,

knives, and other cutting edges. Be alert to worn component surfaces which have sharp

edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not

worn. ^(SG-37)

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,

WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR

OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE

SERIOUS INJURY FROM THROWN BLADES. ^(SGM-10)

DO NOT weld or repair rotating mower components. Welds and other repairs may cause

severe vibration and/or component failure resulting in part being thrown from the mower

causing serious bodily injury. See your Authorized Dealer for proper repairs. ^(SGM-13)

PARTS INFORMATION

Alamo Industrial mowers use balanced and matched system components for blade carriers, blades,

cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and

tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these

specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present

a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety. ^(SPRM-1)

SEE YOUR ALAMO DEALER

Transporting Safety Instructions and Practices

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go

up hills only at a low speed and using a gradual steering angle. Rear mounted implements

move the center of gravity to the rear and remove weight from the front wheels. Make

certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing

up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent loss of

steering control which could result in property damage or possible injury. Do not transport unless 3-Point lift

lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious

damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed. ^(S3PT-2)

Allow sufficient clearance for the Implement to swing outward while turning. Implements

carried behind the Tractor will swing outside the tire path when making turns. Contacting a

solid object while turning will cause equipment damage and possible injury. ^(S3PT-20)

MACHETE 2 11/08

Safety Section 1-14

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SAFETY

Be particularly careful in transport. The Mower has raised the center of

gravity for the tractor and has increased the possibility of overturn.

Turn curves or go up slopes only at low speed and using a gradual

turning angle. Slow down on rough or uneven surfaces. ^(SBM-3)

When transporting Boom Mower on a truck or trailer, the height or width

may exceed legal limits when the boom is in the transport position.

Contact with side or overhead structures or power lines can cause

property damage or serious injury or death. If necessary lower boom to

reduce height and/or remove mowing head to reduce width to the legal

limits. ^(SBM-8)

Never operate the Tractor and Mower Unit without an OPS (Operators

Protective Structure) or Cab to prevent injury from objects thrown from

ground or from overhead trimming.

passersby are with in 100 yards. ^(SBM-9)

Stop mowing if workers or

The Joystick Master Control Switch must be OFF to prevent accidental movement of the

boom and cutting head whenever the mower is not being operated. ^(SBM-16)

Secure the boom and mower head in the transport position before traveling on public roads.

Never transport on public roads with the boom and mower head extended. Always

disengage and lock out the hydraulic controls for the boom mower before transporting.

Inadvertent boom movement on public roads may contact with other vehicles resulting in

serious bodily injuries or even death. ^(SBM-21)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in

such a way as to be clearly visible and legible. When transporting the

Equipment use the Tractor flashing warning lights and follow all local

traffic regulations. ^(SG-6)

MACHETE 2 11/08

Safety Section 1-15

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SAFETY

Transport only at speeds where you can maintain control of the

equipment. Serious accidents and injuries can result from operating this

equipment at high speeds. Understand the Tractor and Implement and how it handles

before transporting on streets and highways. Make sure the Tractor steering and brakes

are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for

you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly

to determine the stopping characteristics of the Tractor and Implement. As you increase

the speed of the Tractor the stopping distance increases.

Determine the maximum

transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after

you determine that the equipment can be operated at a higher speed. Use extreme care

and reduce your speed when turning sharply to prevent the tractor and implement from

turning over. Determine the maximum turning speed for you and this equipment before

operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control

the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes

or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance

increases: use extreme care and reduce your speed. When operating in traffic always use

the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you

and watch out for the other guy. (SG-19)

Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before

driving on public roadways identify any limited vision areas, and make adjustments to your

operating position, mirrors, and the implement transport position so that you can clearly

see the area where you will be traveling, and any traffic that may approach you. Failure to

maintain adequate vision of the public roadway and traffic can result in serious injury or

even death. ^(STI-10)

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,

hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper

training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer

also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and

Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. ^(SG-18)

MACHETE 2 11/08

Safety Section 1-16

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SAFETY

Decal Location

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the

decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its

customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of

charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order

replacement decals.

MACHETE 2 11/08

Safety Section 1-17

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SAFETY

DECALS ON TRACTOR/MOUNT KIT/ COUNTERWEIGHT

ITEM

PART NO.

QTY. TYPE

DESCRIPTION

02958241

02967827

002369

DANGER

Boom Mower Operators's Safety Decal (Front of Step Riser)

Multiple Hazard, Rotary (Rear of Top Step Riser)

Multiple Hazard, Flail (Rear of Top Step Riser)

Watch Your Step (Level w/ Top Wgt Cover on Rear Frm Tube)

Do Not Over speed Engine (Cab Window or Fender)

ALAMO (4 x 5) (Left Hood of Tractor)

{1}

DANGER

CAUTION

INSTRUCT

LOGO

03200285

02965093

02960766

001650

LOGO

BOOKLET

ALAMO (7.26 x 7.5) (Front of Step Riser)

D377

Boom Safety Decal Booklet (Inside Cab)

DECALS ON MAIN FRAME

ITEM

PART NO.

QTY. TYPE

DESCRIPTION

00725746

02962765

02965262

nfs

PELIGRO

DANGER

SER PLT

Translate Safety Material (Left Frame)

10.

11.

12.

Pinch Point, Multiple (On Frame neat Swing Pin)

Leak Detection, Hose Burst (On Frame Near Swing Pin)

Serial Plate (Boom Near Hitch Point)

DECALS ON TANK

ITEM

PART NO.

QTY. TYPE

DESCRIPTION

13.

14.

15.

02971123

00776031

03200347

()

WARNING

Pressurized Tank (Left of Tank)

Canister, Operators Manual

SMV Sign

------------

REFLECT

(( )) Provided by Tractor Manufacturer

{ } Use One or the Other, whichever is appropriate

(*) Place in Highly Visible area, so they may be seen while mounting Tractor from the Left side. Typically

attach

DECAL KIT - Step Riser Counterweight (if equipped, with this type), in this fashion. See the Illustration for

general layout

MACHETE 2 11/08

Safety Section 1-18

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SAFETY

ITEM

PART NO.

02983222

02983208

02985242

02985243

QTY.

LEVEL

DESCRIPTION

60” Rotary

50” Rotary

00757139

00757140

02958241

02967668

02925100

02967827

02967867

2738332

2738333

02962764

TB1011

LOGO

DANGER

IMPORTANT

DANGER

Alamo Group

Alamo Industrial

Tractor Operator Safety

Thrown Objects

Replacement Parts

Multi Hazard

Safety Shield

Red Reflector

Yellow Reflector

Pinch Points

Do not Remove Shields

Replace Worn Rubber Deflectors

CW Blade Rotation

Hand Gun Grease Only

Replace Blades in Pairs

DANGER

REFLECT

WARNING

INSTRUCT

CAUTION

WARNING

10.

11.

12.

13.

14.

15.

24028

D138

22839

D375

MACHETE 2 11/08

Safety Section 1-19

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SAFETY

ITEM

PART NO.

QTY.

TYPE

DESCRIPTION

Flail Head (Flail-Axe)

002369

DANGER

Multi-Hazard

Thrown Objects

Thrown Objects Safety Shields

Safety Shield

Shield and Guards

Belt Shield

Replacement Parts

Flail Operation

Grease Fitting Inside

Alamo Industrial

Flail Axe 48”

02965141

02967668

02967867

00725739

00758194

02925100

000108

DANGER

WARNING

IMPORTANT

INSTRUCT

LOGO

000678

10.

11.

16.

00757139

02970887

02979551

LOGO NAME

LOGO

Alamo Industrial Square

MACHETE 2 11/08

Safety Section 1-20

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SAFETY

ITEM

PART NO.

QTY.

TYPE

DESCRIPTION

Flail Head

002369

DANGER

Multi-Hazard

Cutting Blades/Thrown Objects

Boom Flails

Use/Repair Shields & Guards

Pinch Points

Genuine Replacement Parts

Flail Operate

Grease Fitting

Alamo

02967668

02965141

00725739

00758194

02925100

000108

DANGER

WARNING

IMPORTANT

INSTRUCT

LOGO

WIDTH

NAME

S/N PLT

000678

00757139

02970885

02970896

02970886

nfs

10.

11.

12.

13.

HDF Grass

Grass Serial Plate

MACHETE 2 11/08

Safety Section 1-21

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SAFETY

ITEM

PART NO.

QTY.

DESCRIPTION

TIMBER CAT 5’

TIMBER CAT 7’

00757139

02971931

00757140

02973496

000678

Decal - Alamo TK Logo

Decal - Timber Cat

Decal - Alamo Logo

Keep Away - Amputation

Decal - Grease Fitting Inside

MACHETE 2 11/08

Safety Section 1-22

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SAFETY

ITEM

PART NO.

QTY.

DESCRIPTION

02967827

00756059

00769736

02925100

00757139

02970888

999204

Danger - Multi Hazard

Warning - Oil Leak

Warning - Use/Repair Guards

Important - Replacement Parts

Logo - Alamo TK Product

Logo - Boom Ditcher

Logo - Ditcher

nfs

3710151

S/N Plate

Metal Tacks

MACHETE 2 11/08

Safety Section 1-23

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SAFETY

ITEM

PART NO.

QTY.

TYPE

DESCRIPTION

00758194

00769736

00769737

02925100

02958241

02962764

00756004

02965262

02967827

00757139

02974998

D138

02975158

02975170

02975515

02975516

02975514

nfs

WARNING

V-Belt Pinch

WARNING

DANGER

CAUTION

DANGER

LOGO

Use/Repair Shields

Cutting Blades

Genuine Parts

Operator Safety

Pinch Point

Guard Missing

Leak/Hose Burst

Multi hazard Rotary

Alamo By Terrain King

Buzzbar

Blade Rotation

Hearing Protection

Foot/Leg Contact

Disconnect Solenoid

No Hitch Post Here

Pitch Adjust

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

LOGO

DECAL

WARNING

DANGER

WARNING

CAUTION

------------

REFLECT

------------

Serial Plate

Red Reflector

Yellow Reflector

Patent Pending

1458392

1458393

02961134

MACHETE 2 11/08

Safety Section 1-24

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SAFETY

ITEM

PART NO.

QTY.

DESCRIPTION

Boom Assy

02986864

02984939

02984940

02962764

02981987

LOGO Machete 2 Boom Length 18’

LOGO Machete 2 Boom Length 22’

LOGO Machete 2 Boom Length 25’

Pinch Points

Hose Connection

MACHETE 2 11/08

Safety Section 1-25

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SAFETY

Decal Description

DANGER! - Multi Hazard - Failure to follow Safety

Messages and Operating Instructions can cause

serious bodily injury or even death to Operator and

Others in area.

P/N 02967827

Danger! Mult-Hazard Warning. Failing to follow

these Safety Messages and Operating Instructions

can cause serious bodily injury or even death to

operator and others in the area.

P/N 002369

DANGER! - Multi-Hazard Boom. Take precautions

while transporting and operating Boom Unit.

P/N 02958241

CAUTION! Watch your step.

P/N 03200285

MACHETE 2 11/08

Safety Section 1-26

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SAFETY

INFORMATION - To prevent premature hydraulic

component failure, do not over speed the engine.

When using the mower attachment, operate tractor

at the engine speed which will deliver 540 PTO

RPM on Tachometer. Over speeding the engine

and pump when operating the mower will overheat

and rapidly ruin the oil which will decrease the life

of the hydraulic components.

P/N 02965093

NAME LOGO - Alamo Industrial

P/N 02960766

ALAMO NAME LOGO.

P/N 001650

Peligro Translation, If you do not know how to read

English, please find someone who knows how to

read English.

P/N 00725746

MACHETE 2 11/08

Safety Section 1-27

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SAFETY

DANGER! Crushing and Pinch Points.

Moving machiney parts can pinch or crush or fall-

which may cause injury or death.

P/N 02962765

WARNING! Failure to INSPECT and REPAIR or

REPLACE Hoses may allow worn Hoses to rupture

SUDDENLY and VIOLENTLY with resulting serious

BODILY INJURY from SCALDING or FIRE with

resulting BURN INJURY or DEATH.

P/N 02965262

ADVERTENCIA! Tanque Sobrepresion. Slowly

open cap to relieve pressure before completely

removing cap. Stay clear to prevent being scalded

with hot oil which may cause serious injury to eyes,

face and exposed skin.

P/N 02971123

INSTRUCT - Service hydraulic system with AW

ISO VG 100 hydraulic oil.

P/N 02979473

MACHETE 2 11/08

Safety Section 1-28

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SAFETY

Read Operator’s Manual! The operator’s manual is

located inside this canister. If the manual is

missing order one from your dealer.

P/N 00776031

Slow Moving Vehicle Decal. Keep SMV reflector

clean and visible. DO NOT transport or operate

without the SMV.

Provided by Tractor Manufacturer. Replace if

missing on tractor.

P/N 03200347

WARNING! Pinch Points

P/N 02962764

INSTRUCT - Hydraulic connection

P/N 02981987

MACHETE 2 11/08

Safety Section 1-29

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SAFETY

Name LOGO - Alamo Industrial

P/N 00757139

WARNING! Maintain shields and deflectors in

good condition. Failure to do so may lead to injury

or even death.

P/N 00769736

DANGER! Keep Away Thrown Objects. Inspect the

area before mowing and remove foreign material

that could become mower thrown objects.

P/N 00769737

IMPORTANT - Use only Genuine Alamo Industrial

replacement parts.

P/N 02925100

MACHETE 2 11/08

Safety Section 1-30

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SAFETY

DANGER! - Multi Hazard - Failure to follow Safety

Messages and Operating Instructions can cause

serious bodily injury or even death to Operator and

Others in area.

P/N 02967867

Name LOGO - Alamo Industrial

P/N 00757140

NAME DECAL

P/N 02970889

Red Reflectors

P/N 2738332

MACHETE 2 11/08

Safety Section 1-31

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SAFETY

Yellow Reflectors

P/N 2738333

Name LOGO - Alamo Industrial

P/N 02979551

WARNING! - Cutting while Flail Head is raised off

ground will allow high-speed Flail Blades to throw

cuttings at high speed for a considerable distance.

Thrown objects can cause serious bodily injury.

Stop mowing when traffic, crew members, or

passerby are within 100 yards of the mowing with

head off ground.

P/N 02965141

DANGER! - Keep Away - Thrown Objects. Inspect

area before mowing. Do not let rotating blades

contact solid objects. Operate only if all Guards -

Deflectors are in place. Do not operate with Mower

or Wing raised off the ground. Stop mowing if

Passerby enter the area. Stay away from rotating

blades. Keep hands and feet away from rotating

blades. Do not approach mower until all movement

has stopped.

P/N 02967668

MACHETE 2 11/08

Safety Section 1-32

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SAFETY

WARNING! Failure to use and maintain shields

and deflectors in good condition may lead to injury

or death from entanglement with rotating parts.

being hit by objects thrown with great force by

blades, or by blade contact.

P/N 00725739

WARNING! Do not operate with Belt Shield

removed. Finger(s) may be pinched off if get caught

between V-Belt and Pulley.

P/N 00758194

Instructions to properly lubricate and check mower

for potential problems prior to operation.

P/N 000108

Information that Grease Fitting is present and must

apply grease.

P/N 000678

MACHETE 2 11/08

Safety Section 1-33

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SAFETY

NAME DECAL

P/N 02970887

WARNING! Never use your hand to check for oil

leaks. Always use paper or cardboard.

P/N 00756059

Operator's Manual (with repair parts) and warranty

was attached to this implement during final

inspection.

P/N 00763977

IMPORTANT - Use ALAMO Genuine Flail Parts.

P/N 03200432

MACHETE 2 11/08

Safety Section 1-34

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SAFETY

NAME DECAL

P/N 02970885

NAME DECAL

P/N 02970896

NAME DECAL

P/N 02970886

NAME LOGO

P/N 02971931

MACHETE 2 11/08

Safety Section 1-35

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SAFETY

DANGER!

KEEP AWAY! Sickle Blades are

guarded only by remote location. Keep all persons

away from cutting Blades to prevent amputation of

contacted body parts.

P/N 02973496

NAME DECAL

P/N 02970888

WARNING- Debris from rotor can cause property

damage and serious injury to bystanders.

P/N 999204

LOGO NAME BUZZBAR.

P/N 02974998

MACHETE 2 11/08

Safety Section 1-36

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SAFETY

Blade Rotation Clockwise.

P/N D138

WARNING- Hearing Protection is required when

working within 100 yards of this machine.

P/N 02975158

DANGER- Keep away rotating blades.

P/N 02975170

WARNING- Disconnect the hydraulic solenoid

before preforming service work on tractor or

mower.

P/N 02975515

MACHETE 2 11/08

Safety Section 1-37

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SAFETY

INSTRUCT- Do not locate hitch post in this area

P/N 02975516

INSTRUCT- Pitch Adjust

P/N 02975514

Red Reflector. Keep reflectors clean and visible.

P/N 1458392

Amber Reflector. Keep reflectors clean and visible.

P/N 1458393

MACHETE 2 11/08

Safety Section 1-38

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SAFETY

NAME LOGO - MACHETE 2 18’

P/N 02986864

LOGO NAME 22’ MACHETE

INDUSTRIAL

ALAMO

P/N 02984939

LOGO NAME 25’ MACHETE

INDUSTRIAL

ALAMO

P/N 02984940

MACHETE 2 11/08

Safety Section 1-39

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SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms the concept and effect of federal laws and regulations

concerning employer and employee equipment operators. This section is not intended as a legal

interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working

conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer-

(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

(2) shall comply with occupational safety and health standards promulgated under this Act.

(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer

shall instruct every employee in the safe operation and servicing of all equipment with which the employee is,

or will be involved.”

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the

equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator

securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the

necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 25 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your

responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of

Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

MACHETE 2 11/08

Safety Section 1-40

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INTRODUCTION SECTION

Introduction Section 2-1

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INTRODUCTION

This Boom Mower is designed with care and built with quality materials by skilled workers. Proper assembly,

maintenance, and operating practices, as described in this manual, will help the owner/operator get years of

satisfactory service from the machine.

The purpose of this manual is to familiarize, instruct, and train. The Assembly Section instructs the owner/

operator in the correct assembly of the Mower using standard and optional equipment. The Parts Listing

section is designed to familiarize the owner/operator with replaceable parts on the Mower. This section

provides exploded assembly drawings of each mower component illustrating each piece and the

corresponding part number.

Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and

Maintenance Sections of the manual train the owner/operator how to work the Mower correctly and attend to

appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties with mower and offers

solution to the problems.

Safety is of primary importance to the owner/operator and to the manufacturer. The first section of this manual

includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or

death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer

should know these Safety Messages before assembly and be aware of the hazards of operating this mower

during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen

below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced

when operating this machine.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR

VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH

OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR

INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in

damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

MACHETE 2 11/08

Introduction Section 2-2

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INTRODUCTION

Your Boom Mower is designed for heavy-duty cutting in limited access areas such as highway, park, and rural

roadsides, overhead growth, ditches, levees, and other such grass and limb control uses in generally hard-to-

reach areas. Your Boom can be equipped with a variety of cutting heads designed for specific cutting needs.

The Rotary Head: Rotary unit, 60" & 50” wide cut, up to 5" vegetation, front safety gate.

The Flail Axe Head: Fail unit, 48" wide cut, up to 5" vegetation.

The Buzzbar; Flail unit, 48”, 63” and 90” cutting width, up to 6” diamete

Grass Flail; Flail unit , 60” cutting width, up to 2” vegetatioin

Timbercat: Limb cutter, 5’ & 7’ cutting lengths, up to 4” diameter limbs

Ditcher; Ditch unit, 20” cutting width

DIRECTION

Throughout this Manual front and rear, left and right are determined by the normal direction of travel, the same

as driving an automobile.Front and rear, and left and right are determined by the normal direction of travel (the

same as on your automobile).

MACHETE 2 11/08

Introduction Section 2-3

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INTRODUCTION

Attention Owner/Operator

BEFORE OPERATING THIS MACHINE:

1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and

know how to operate correctly both the tractor and implement.

2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the

implement. Mail within 30 days of delivery date of this implement.

NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by

Alamo Group within thirty days of delivery of the implement.

3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.

Keep this as part of the permanent maintenance file for the implement.

MACHETE 2 11/08

Introduction Section 2-4

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OPERATION SECTION

Operation Section 3-1

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OPERATION

ALAMO INDUSTRIAL MACHETE BOOM MOWER

OPERATING INSTRUCTIONS

Alamo Industrial MACHETE Booms are manufactured with quality material by skilled workers. The MACHETE

Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance

applications. The boom and heads are equipped with safety warning decals, protective deflectors, shields, and

other safety features to provide operator and passerby protection, however, no shielding is 100% accurate.

ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition

at all times.

It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every

reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the

boom unit, tractor or a thrown object. Do not operate the boom and attached head if bystanders, passersby,

pets or livestock are within 300 feet of the unit.

This section of the Operator’s Manual is designed to familiarize, instruct, and educate operators to the safe and

proper use of the boom and attached head. Pictures contained in this section are intended to be used as a

visual aid to assist in explaining the operation of a MACHETE Boom and are not specific to a MACHETE

Boom. Some pictures may show shields removed to enhance visual clarity. NEVER operate the boom unit

without all safety equipment in place and in good operational condition. The operator must be familiar with the

boom unit and tractor operation and all safety practices before beginning operation. Proper operation, as

detailed in this manual, will help ensure years of safe and satisfactory use of the MACHETE Boom.

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS

MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND

IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a

full explanation. Pay close attention to all safety signs and safety messages contained in this manual and

those affixed to the implement and tractor. OPS-U- 0001

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in the

Safety Messages. Always use good common sense to avoid hazards. ^(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las

medidas de seguridad. ^(SG-3)

MACHETE 2 11/08

Operation Section 3-2

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OPERATION

1.OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and

understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor

operation and all associated safety practices. In addition to the safety messages contained in this manual,

safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this

equipment is not completely understood, consult an authorized dealer for a complete explanation.

If the operator cannot read the manuals for themselves or does not completely understand the operation of the

equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and

operating instructions to the operator.

Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE)

for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to

provide operator protection and includes the following safety wear:

PERSONAL PROTECTIVE EQUIPMENT (PPE)

•

Protective Eye Glasses, Goggles, or Face

Shield

•

Hard Hat

Steel Toe Safety Footwear

Gloves

Hearing Protection

Close Fitting Clothing

Respirator or Filter Mask (depends on

operating conditions) OPS-U- 0002

NEVER use drugs or alcohol immediately before or while operating the

Tractor and Implement. Drugs and alcohol will affect an operator’s